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Info guides and mods

Fuse Taps

Modification Details

Fuse Taps

Fuse taps are clever pieces of metal and plastic that can turn 1 fuse position on your fuse box into
2 separate fuse positions. They are a good generic way to separately power an additional circuit.

Obviously I would never recommend these over the proper auxiliary fuse holder which cost about the same.

You remove a fuse, bung it in the fuse tap, fit a 2nd fuse, plug the whole thing in the fuse box and you are done.



These things really can be more complicated than you'd expect and blindly throwing
in fuses and plugging it into your fusebox could end in some serious consequences.

Problem 1

The fuse you remove, it must be placed in the slot nearest to the metal prongs.
This part of the circuit replaces the original position of the fuse.

If you put the fuses in the wrong positions, you may get fuses blowing or electrics getting damaged.
This is because the items will be protected with incorrectly rated fuses.

Problem 2

A fuse can go in either way around because it's just a link in the circuit. However, because you are taking a live feed
from the fuse box to use it elsewhere, it's of upmost importance that you put the fuse tap in the correct way around.

Look again at the photo. You can see that the power goes in on the left terminal and that connects to both fuses.
If you put it in back-to-front then the power is coming in from the right terminal,
through 1 fuse, through a 2nd fuse before it can go out to the additional accessory.

Running 2 fuses in line is bad news. It'll put a strain on the original fuse which may cause it to keep blowing,
(this would also cut power to the new circuit) however, it will also cause the 2nd fuse to blow slower.

This may not blow at the correct amperage or fast enough to protect what ever is attached to that circuit.

Which way around is correct? You'll have to use a multimeter and find out.
1 probe on a car earthing point, multimeter reading DC volts and touch each of the terminals.
1 terminal will show about 12 volts and the other terminal will show no reading.

Problem 3

What fuse do I need for the extra circuit?

This shouldn't be too hard to figure out. Normally the power rating of whatever you are
powering is on the box or in the manual. For example, this car camera runs at 1 Amp.

Ideally, your fuse needs to be as close to the amperage rating as possible without going under it.
However, with some electrics they can peak over that on start up so start off as close as you can.

If the fuse blows immediately or regularly, check the wiring is OK and increase the fuse size slightly.

Problem 4

Can the fuse box handle it?

This is the thing that people won't consider. The fuse box is designed for your car (obviously).
But, the circuit that powers the fuse you removed might only be good enough for the amperage expected.

Using more power through the same circuit could possibly over load the relay, connectors or PCB tracks.
If you kill any of those, you are looking at a new SAM unit (fuse box).

Choosing The Right Position Part 1

Fuses are either in a switched live or a permanent live position.
So, you need to decide how you want to power the thing you are adding.

For example, if you are powering a dash camera, you don't want it running with the engine off.
In which case you'd want a switched live connection so the camera turns off with the ignition.

If you are powering something like a tracker, you want it on all of the time. So choose a permanent live.

To work it out, you can either look at the fuse list and decide if everything connected to a specific fuse is switched or
live. However, the better idea is to use a multimeter on voltage checker mode. Place the black lead on the battery
negative post, remove a fuse and probe both connections. If you get no readings on either, it's a switched live.

Turn the ignition on and test again, you should get a reading on 1 connection. Remember that connection.

If you get a reading on 1 connection all of the time, that's a permanent fuse connection.

Choosing The Right Connection Part 2

Next you need to work out which of the circuits you should tap into.
Each circuit inside the SAM is only rated for a certain maximum amperage.

The width of the PCB tracks, ratings of the transistors, relays and components etc.

If you are powering something with a high amperage rating, you want to steer clear of cicuits that
use a low powered fuse. Ideally, go for a circuit that uses a high fuse rating and powers a lot of items.
These circuits will expect a higher amperage peak and it's unlikely to overload.


Not even slightly. Use an auxiliary fuse holder where possible.

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